Battery Box Trolley

Drawing Number: AD-2377-2023-10-1

 

Scope

We designed and built a battery box trolley to provide our customer with a practical and efficient solution for transporting heavy batteries safely and conveniently. The trolley ensures ease of mobility, reducing manual handling risks and improving workplace efficiency. It also helps in organising and securing batteries, preventing damage during transportation. This customised solution was tailored to meet the customer’s specific requirements, ensuring durability, stability, and ease of use in their operational environment.

Solution

 

Project REF: AD-2377-2023-10-1 / 12678-P3

 

A battery box trolley is vital for the rail industry as it provides portable, reliable power for essential operations and maintenance tasks. Its importance lies in:

  1. Supporting Maintenance: Supplies temporary power to onboard systems like lighting, HVAC, and controls during train servicing without needing external power or running the engine.
  2. Emergency Backup: Ensures critical signaling and communication systems remain operational during power outages, maintaining rail safety and traffic flow.
  3. Trackside Power: Powers tools and equipment for track repairs, especially in remote or off-grid areas, increasing flexibility for maintenance teams.
  4. Testing and Commissioning: Enables safe testing of new systems and equipment before connecting to permanent power, reducing downtime and ensuring reliability.
  5. Charging Onboard Batteries: Recharges or supplements train batteries, preventing delays and ensuring uninterrupted operation of essential systems.

By enhancing efficiency, flexibility, and safety, battery box trolleys play a crucial role in supporting seamless rail operations and reducing downtime.

 

A battery box trolley should be load tested to ensure reliability and safety by verifying its performance under actual operating conditions. Load testing identifies potential weaknesses, and optimises operational efficiency. It also ensures compliance with industry standards and regulations, informs maintenance planning, and builds user confidence in the equipment’s reliability. Click the link below to view our information page all about load testing:

 

What is load testing? SWL?

 

In the rail industry, battery box trolleys are essential for providing portable, reliable power, which enhances maintenance efficiency, safety, and operational flexibility. They enable temporary power for onboard systems during maintenance, provide backup for critical signalling and communication systems during outages, and power tools for trackside repairs in remote areas. By reducing the need for engines to run during testing and charging, they save fuel and cut emissions. Battery box trolleys also minimise downtime, support flexible repairs, and improve safety, making them highly beneficial for rail operations.

 

A battery box trolley is a portable, durable, and safe tool for storing, transporting, and using batteries across various industries. Key applications include:

  • Automotive: Battery maintenance in workshops and EV charging stations.
  • Renewable Energy: Managing batteries for solar power systems and wind turbines.
  • Construction: Transporting batteries for heavy machinery on job sites.
  • Industrial Manufacturing: Handling batteries for robotics and forklifts.
  • Defence and Aerospace: Supporting portable power systems for military and aviation equipment.

Acres have a range of standard products but also support clients with custom machinery and medium-high volume products such as trolleys, stillages etc. 

We have manufactured lots of different tables / workstations / workbenches for various industries.

We also manufacture access platformsjigs and fixtures and many other types of production support solutions / products. 

Talk to us today about your requirements: [email protected] / 01332695240 / Contact Us Form

 

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