Scow Plate Stillage

Scope

We manufactured a scow plate stillage for our customer to provide a reliable and efficient solution for safely transporting and storing heavy or bulky materials. The customer required a secure method to handle large items during their logistics and construction processes, and a scow plate stillage was the ideal choice due to its sturdy design, ease of use, and ability to protect materials from damage. By customising the stillage to their specific needs, we ensured it met their requirements for strength, stability, and durability, ultimately improving the efficiency of their operations and enhancing safety on-site.

Solution

Project REF: AD-2226-2022-12-1 / 11687-P1

A scow plate stillage is a robust, flat platform or frame that holds materials securely, often used in situations where heavy or large items need to be moved or stored safely. It’s commonly found in settings that require safe and efficient handling of goods, such as warehouses or construction sites.

The scow plate stillage offers several benefits to the manufacturing sector, particularly in terms of improving safety, efficiency, and organisation. Here are the key benefits:

1. Enhanced Safety

• The stillage provides a stable and secure platform for transporting heavy or awkwardly shaped materials. This reduces the risk of accidents or injuries caused by unstable loads or materials falling during movement.
• Properly designed stillages can prevent workplace hazards, ensuring that items remain in place during lifting, transportation, or storage.

2. Improved Efficiency

• A scow plate stillage allows for more efficient storage and transport of materials by providing a sturdy and standardised platform for handling. This can reduce handling time and increase throughput, leading to faster production cycles.
• Its design allows for easy stacking and organising, helping to optimise available space and improve the overall flow of materials within the facility.

3. Space Optimisation

• Scow plate stillages help maximise storage space by allowing for organised stacking of materials. This minimises clutter and allows manufacturers to make better use of their storage areas.
• The stillages can be designed to fit into tight spaces or be stacked to save room, making it easier to store large quantities of materials without cluttering the production area.

4. Durability and Longevity

• Manufactured from robust materials such as steel, scow plate stillages are highly durable and designed to withstand the harsh conditions often found in manufacturing environments. This ensures that they last longer, even when subjected to heavy loads and frequent handling.
• Reduced wear and tear on equipment and materials leads to fewer replacements and lower overall operational costs.

5. Customisability

• Scow plate stillages can be customised to meet the specific requirements of the manufacturing process, such as size, load-bearing capacity, and design features. This makes them adaptable to different types of materials and production needs, providing a tailored solution for each operation.

6. Reduced Material Damage

• With materials securely placed in a stillage, the chances of damage during transport or handling are minimised. The stillage helps maintain the integrity of goods, reducing waste and ensuring the quality of products upon delivery or storage.

7. Streamlined Logistics

• Scow plate stillages help organise materials in a way that is easier to load, unload, and transport. This can streamline logistics both within the facility and during distribution, reducing delays and improving overall workflow.

8. Cost Efficiency

• By reducing the risk of damage, improving handling efficiency, and extending the life of materials, scow plate stillages can contribute to cost savings. Manufacturers experience fewer product losses, lower labor costs due to faster material handling, and lower expenses on equipment maintenance.

Overall, scow plate stillages provide a highly effective solution for improving material handling, reducing operational risks, and increasing productivity in the manufacturing sector.

The scow plate stillage is an essential piece of equipment in industrial settings where the safe, secure, and efficient handling of large or heavy materials is necessary. Its combination of a flat, durable scow plate and a stable stillage frame makes it an ideal solution for industries such as construction, manufacturing, transportation, and warehousing. By offering stability, versatility, and cost-effective material handling, scow plate stillages significantly contribute to the efficiency and safety of industrial operations.

In addition to construction, manufacturing, transportation, and warehousing, scow plate stillages can be highly beneficial in a variety of other industries where secure transport, storage, and handling of heavy or large materials are required. Here are some additional industries where they can be used effectively:

1. Agriculture

• Applications: In agriculture, scow plate stillages can be used for storing and transporting heavy agricultural equipment, tools, or bulk materials like feed, seeds, or harvested crops. They help organise materials during the seasonal rush and ensure safe movement around the farm or to storage areas.
• Benefits: The stillages improve efficiency during harvest time or logistics operations, and the scow plate ensures that large items like machinery are moved safely without damage.

2. Mining and Quarrying

• Applications: The mining and quarrying industries deal with heavy and often bulky materials, including mining equipment, ore, rocks, or minerals. Scow plate stillages can be used to secure and transport these materials, whether it’s moving machinery around the site or transferring mined materials to processing facilities.
• Benefits: Given the tough and rugged nature of mining, these stillages provide a durable and safe method for handling large, heavy, and sometimes hazardous materials. They also help with the efficient transportation of these materials to avoid delays.

3. Oil & Gas Industry

• Applications: In the oil and gas sector, scow plate stillages can be used to store and transport heavy equipment, pipes, machinery, and safety gear across offshore platforms, drilling sites, or between supply depots. The stillages are particularly useful in remote and harsh environments, such as offshore rigs or construction sites in challenging terrains.
• Benefits: They help ensure the secure handling of critical equipment, reduce the risk of material damage during transit, and improve logistics efficiency. Their robust design is particularly useful in rough, unpredictable environments

4. Shipbuilding and Maritime Industry

• Applications: In shipbuilding and the broader maritime industry, scow plate stillages are used to transport and store large ship parts, engines, and equipment. They are also useful for managing the movement of heavy materials on ships or between docks.
• Benefits: The stillages offer a secure method to move large and heavy ship components without damage, improving efficiency during assembly or maintenance operations. They also help with organising tools and materials for quick access during construction.

5. Heavy Equipment and Vehicle Manufacturing

• Applications: Scow plate stillages are used to store and transport large components of heavy machinery, such as engine parts, frames, or axles, in industries involved in manufacturing vehicles, machinery, or construction equipment.
• Benefits: They help in the efficient organisation of large parts and improve safety during the transportation of these heavy components through the assembly line, ensuring that parts do not get damaged or misplaced.

6. Aerospace Industry

• Applications: In aerospace manufacturing and maintenance, scow plate stillages can be used to store and move aircraft parts, engines, and other sensitive, heavy materials. They are essential for organising large components during the assembly or repair process.
• Benefits: The stillage system ensures that high-value, delicate, and heavy parts are transported and stored safely, reducing the risk of damage. Additionally, they provide a standardised way to handle and organise materials, improving workflow and minimising errors.

7. Logistics and Freight

• Applications: The logistics and freight industries can utilise scow plate stillages to improve the handling and movement of bulk items, pallets, machinery, or equipment. These stillages help load and unload cargo safely, particularly in areas like shipping ports or distribution centers.
• Benefits: The stillage helps in maximising space within containers and ensures that materials are transported without shifting during transit, reducing the likelihood of damage. The use of stillages can speed up the loading and unloading process, improving overall logistics efficiency.

Acres have a range of standard products but also support clients with custom machinery and medium-high volume products such as trolleys, stillages etc. 

We have manufactured lots of different tables / workstations / workbenches for various industries.

We also manufacture access platforms, jigs and fixtures and many other types of production support solutions / products. 

Talk to us today about your requirements: [email protected] / 01332695240 / Contact Us Form

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