Spray jig dolly frames

Scope

We manufactured a custom paint spraying dolly frame for our customer to improve the efficiency and safety of their painting process. The dolly frame was specifically designed to support and transport components through their spray booth, allowing for easier maneuverability, even paint coverage, and reduced handling time. By providing a tailored solution, we helped the customer streamline their workflow, minimise labor effort, and enhance overall production quality.

Solution 

Project REF: CQ-2019-09-23-2168-1 / 9951-P2

Benefits of Paint Spraying Dolly Frames in a Manufacturing Environment:

1. Improved Efficiency:

   • Components can be easily moved in and out of spray booths, reducing downtime between painting cycles.

   • Minimises manual handling, which speeds up production and increases throughput.

2. Consistent Paint Quality:

   • The frame allows parts to be positioned optimally for even spray coverage.

   • Reduces the risk of missed spots, drips, or uneven coatings.

3. Enhanced Safety:

   • Reduces the need for operators to lift or carry heavy parts, lowering the risk of injury.

   • Stable support reduces the chance of tipping or accidental damage during the painting process.

4. Better Ergonomics for Operators:

   • Parts can be accessed from different angles without awkward movements or repositioning.

   • Less physical strain for workers, contributing to higher morale and lower fatigue.

5. Cleaner Work Environment:

   • Keeps parts off the floor, reducing contamination from dust and debris.

   • Helps maintain a more organised and controlled painting area.

6. Versatility:

   • Can be designed for different part sizes and shapes, making them adaptable for various production needs.

   • Often modular, allowing use across different product lines or departments.

7. Cost Savings:

   • Reduces rework due to better paint application.

   • Lowers labor costs through improved workflow and less manual intervention.

Other Sectors Where Deck Stillages Can Be Used:

• Automotive – For car panels, parts, and body shops

• Aerospace – For aircraft components needing precision coatings

• Furniture/Woodworking – For spraying cabinets, doors, and furniture

• Metal Fabrication – For frames, gates, and other metal parts

• Construction – For beams, railings, and cladding panels

• Marine – For boat parts and corrosion-resistant coatings

• Agriculture/Heavy Equipment – For machinery parts and attachments

• Military/Defense – For vehicles and tactical equipment

• Rail/Transit – For train parts and undercarriage components

• Consumer Goods – For appliances, fitness equipment, etc.

Acres have a range of standard products but also support clients with custom machinery and medium-high volume products such as trolleys, stillages etc. 

We have manufactured lots of different tables / workstations / workbenches for various industries.

We also manufacture access platforms, jigs and fixtures and many other types of production support solutions / products. 

Talk to us today about your requirements: [email protected] / 01332695240 / Contact Us Form

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