Armored vehicle driver’s hatch trolley

Drawing Number: AD-2951-2025-12-1

One of our major defence contractor clients asked us to build a trolley to support up to 350kg of Armored vehicle parts.

 

Scope

Constructed from heavy-gauge mild steel, with a thick steel plate top and supports for the hatch and hinge pins, the trolley features a handle and heavy duty castors for manual handling and forklift pockets.
Powder coated in RAL 5002 blue, and load tested in-house to a SWL of 350KG.

We design and manufacture custom trolleys, stillages, supports, jigs for all sectors including automotive, aerospace, marine, rail, energy (gas, electric, oil, hydrogen) and military purposes – to assist with manufacturing, reconditioning and transport of critical parts.

In-house processes used:
Laser cut steel tube
Laser cut steel sheet/plate
– Press brake
Waterjet cutting
Welding & finishing
Powder coating
Final assembly, load testing & inspection

Solution

Project REF: AD-2951-2025-12-1 / 13533-P1

 

Some key benefits of custom transport trolleys and stillages

1. Improved safety & compliance

  • Reduces manual handling risks and injuries
  • Helps meet UK HSE / MHOR requirements

2. Better handling of heavy, complex parts

  • Designed for specific shapes, weights, and centres of gravity
  • Minimises risk of damage to high-value components

3. Increased efficiency

  • Faster movement of parts through production
  • Supports lean manufacturing and consistent workflow

4. Enhanced ergonomics

  • Reduces operator strain and fatigue
  • Improves productivity and assembly accuracy

5. Protection of components

  • Prevents scratches, impacts, and contamination
  • Important for precision and defence-critical parts

6. Integration with production systems

  • Can work with tow trains, conveyors, or automated systems
  • Improves internal logistics

7. Durability & cost savings

  • Built for heavy-duty, long-term use
  • Reduces downtime, damage, and overall costs

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Acres have a range of standard products but also support clients with custom machinery and medium-high volume products such as trolleys, stillages etc. 

We have manufactured lots of different tables / workstations / workbenches for various industries.

We also manufacture access platformsjigs and fixtures and many other types of production support solutions / products. 

Talk to us today about your requirements: Sales@Acres.Engineering / 01332695240 / Contact Us Form

 

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Want to know more about Acres Engineering?

We are based in the UK from our Headquarters in Derbyshire, England and have a European office in Malaga, Spain within the EU.

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Have a design and development project you want the Acres team to look at? Can’t see what you want? Need something different?

Acres Engineering is established as a leader in delivering bespoke creative engineered solutions. Many OEM’s and tier one/ two suppliers in aerospace, automotive, rail and power generation industries have chosen us as their solutions partner because of our innovative attitude towards individual challenges and commitment to continual improvement.

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