Powerpack assembly jig

Drawing Number: AD-2944-2025-11-1

Our customer asked us to manufacture a Powerpack assembly jig to their specific needs.

 

Scope 

We were approached to build this complex assembly jig to one of our major defence contractor customers.

Featuring both solid and Nylon support pads on adjustable support frames, mounted to a solid base via linear guides, allowing precise adjustment during assembly and mating sub-assemblies.

Tested to a SWL of 3500KG.

Solution

Project REF: AD-2944-2025-11-1 / 13544-P1

Benefits of Custom-Built Mechanical Assembly Jigs

In vehicle manufacturing, precision, consistency and efficiency are essential. Custom-built mechanical assembly jigs provide a reliable solution for improving production processes, ensuring accurate component positioning and maintaining high-quality assembly standards.

Designed and manufactured around your specific requirements, bespoke assembly jigs offer a range of benefits:

  • Greater Accuracy: Ensure precise component positioning and alignment throughout the assembly process.
  • Increased Productivity: Reduce assembly times, simplify repetitive tasks and improve production efficiency.
  • Consistent Quality: Achieve repeatable results across production runs, helping maintain high manufacturing standards.
  • Reduced Errors & Rework: Minimise assembly mistakes, component damage and unnecessary production costs.
  • Improved Operator Safety: Create more ergonomic working environments with secure component handling and positioning.
  • Bespoke Design: Benefit from tooling engineered specifically for your components, processes and production requirements.

Whether supporting individual assembly operations or integrating into larger vehicle manufacturing processes, custom mechanical assembly jigs provide a practical, long-term investment in production quality and efficiency.

—————————————————————-

Acres have a range of standard products but also support clients with custom machinery and medium-high volume products such as trolleys, stillages etc. 

We have manufactured lots of different tables / workstations / workbenches for various industries.

We also manufacture access platforms, jigs and fixtures and many other types of production support solutions / products. 

Talk to us today about your requirements: Sales@Acres.Engineering / 01332695240 / Contact Us Form

 

Click on the icon to check out our social media! Please follow, like and share!

InstaFacebookLinkedINXBlog Post

Want to know more about Acres Engineering?

We are based in the UK from our Headquarters in Derbyshire, England and have a European office in Malaga, Spain within the EU.

 Acres deliver to Europe

Find out more about where we have been and what we have been up to by checking out our latest blog posts.

Take a look at how we support of the Armed Forces, STEM/Schools and Charities. 

As a world leader in our field, we offer a range of information guides sharing best practice with our clients.

We make it easy to engage with us, we are approved on: EcoVadis (external) / JOSCAR (external) / AVETTA (external) / COUPA (external) / SAP ARIBA (external) / DEEPSTREAM (external) ….you can download our BSI / Insurance certificates here. 

Gold     JOSCAR       COUPA     ISO

 

Avetta     ECOVADIS    DEEP

 
 

Have a design and development project you want the Acres team to look at? Can’t see what you want? Need something different?

Acres Engineering is established as a leader in delivering bespoke creative engineered solutions. Many OEM’s and tier one/ two suppliers in aerospace, automotive, rail and power generation industries have chosen us as their solutions partner because of our innovative attitude towards individual challenges and commitment to continual improvement.

Get in touch

    Subscribe me to the Acres mailing list


    Acres Engineering
    Privacy Overview

    This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.