Pipe Rack Kitting & Storage Trolleys

Scope 

We created a custom rack based on the customer’s unique needs to ensure that their specific storage and handling requirements were met.

The aim of the unit is to store pipes and other parts that would benefit from ‘hanging’. The trolley maximises footprint and reduces the risk of damage. The use of this type of kitting media demonstrates a commitment to quality and continual improvement.

The main framework is manufactured from 20mm box section with a thin wall which will provide an optimum strength vs weight solution.

To store the pipes, the unit will feature a formed up mild steel sheet. These plates have pegs on them which the pipes can hook on to. On each peg, there is a number which will relate to the pipes.

On the base of the unit, there is a formed up tray which will act as a drip tray. Within this tray, there is a piece of rubber which can be removed and cleaned when required.

An A4 document pocket is situated on the front of the trolley so that all of the relevant documentation can be stored in one place.

They are fitted with 2 off 100mm swivel with brake castors and 2 100mm swivel castors which allows the unit to be moved in any direction with ease but with greater control.

Solution

Project REF: AD-743-2015-07-4 / 13489-P1

🚗 Improved Efficiency & Workflow

• Just-in-time delivery: Kitting trolleys allow all parts needed for a particular build stage to be pre-picked and delivered together, eliminating time wasted searching for components.

• Reduced line-side congestion: Instead of numerous small part bins cluttering the production area, a single organised trolley carries everything for the job.

• Faster changeovers: When the next vehicle build starts, workers simply swap out the trolley, significantly reducing downtime between builds.

📦 Enhanced Organisation & Quality Control

• Error reduction: Pre-kitting parts reduces the chance of picking errors or missing components, which is critical in high-value supercar production.

• Visual control: The stillage can be clearly labelled with build numbers or colour-coded sections, making it obvious if something is missing.

• Component protection: Custom inserts or foam can be added to protect delicate or high-value parts during transport.

⚙️ Ergonomics and Safety Benefits

• Easy manoeuvrability: Wheeled design allows staff to move heavy or bulky kits without lifting, reducing manual handling injuries.

• Improved accessibility: Proper shelf heights and open design let workers access parts quickly and safely without awkward reaching or bending.

• Reduced fork truck traffic: Fewer forklift runs on the shop floor improves safety and reduces risk of damage to vehicles or parts.

🔁 Flexibility and Reusability

• Modular design: Stillages can be configured for different car models or production stages, making them adaptable to changes in production.

• Reusable asset: Built to be durable, they can be reused across multiple builds, reducing packaging waste and costs over time.

♻️ Lean Manufacturing & Sustainability Gains

• Supports lean principles: Aligns with pull-based production by delivering only what is needed, when it is needed.

• Less packaging waste: Reduces use of single-use cardboard or plastic packaging for line-side delivery.

• Improved inventory control: Makes it easier to track parts usage and replenish stock accurately.

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Acres have a range of standard products but also support clients with custom machinery and medium-high volume products such as trolleys, stillages etc. 

We have manufactured lots of different tables / workstations / workbenches for various industries.

We also manufacture access platforms, jigs and fixtures and many other types of production support solutions / products. 

Talk to us today about your requirements: Sales@Acres.Engineering / 01332695240 / Contact Us Form

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